A Powerful, Unique and Comprehensive System Streamlined from the Die Design to the Stamping Process

 Sakaguchi boasts multiple competencies. First of all, our pursuit of excellent manufacturing makes us a consistent industry leader in adopting the latest tools and systems; key to meet ever-changing and diverse needs.
 Secondly, our passion for quality is well-attested in serious 5S (Sort, Set In Order, Shine, Standardize, Sustain) activities, where the first two Ss are particularly emphasized to ensure clean and neat workfloors.
 Thirdly comes our fully-integrated flow from die-design/production exploiting 3D CAD systems, progressive stamping and assembly, to inspection and shipping -- supported by unique expertise accumulated over more than six decades since the founding.
 All these strengths combined can provide high-precision and high-quality manufacturing at a reasonable cost.

Main Press

Amada Servo Press 300t

Features

  • Achieves high torque with a compact yet powerful reduction drive motor.
  • Provides continuous operations with 100% load using high-rigidity straight frames.
  • Maintains vertical slide movement as perpendicularly as possible due
    to its enhanced length.
  • Die damage minimized thanks to a dual overload protector,
    which can react quickly by combining electronic digital and hydraulic controls. The O-shaped frame structure also minimizes die deflection.

Benefits (Post-Installation Effect)

※The quality of processing rigid materials (e.g. high tensile strength steel)
is maintained by tuning the slide motion setting, which minimizes spring back and stabilizes the bending angles.

※Eliminates the need for daily die height readjustment and machine warm-up thanks to reduced die height variations.

※Low machine noise during the process may improve the noisy factory working environment. (Fewer earplugs will be required when more servo presses are installed.)

※Die maintenance intervals have been extended by 3 to 4 times,
reducing the operator workload.

Amada Servo Press 300 t

Aida Servo Press 200 t

Aida Servo Press 200t

Features

  • Achieves high torque with a compact yet powerful reduction drive motor.
  • Provides continuous operations with 100% load using high-rigidity straight frames.
  • Maintains vertical slide movement as perpendicularly as possible due
    to its enhanced length.
  • Die damage minimized thanks to a dual overload protector,
    which can react quickly by combining electronic digital and hydraulic controls. The O-shaped frame structure also minimizes die deflection.

Benefits (Post-Installation Effect)

※The quality of processing rigid materials (e.g. high tensile strength steel)
is maintained by tuning the slide motion setting, which minimizes spring back and stabilizes the bending angles.

※Eliminates the need for daily die height readjustment and machine warm-up thanks to reduced die height variations.

※Low machine noise during the process may improve the noisy factory working environment. (Fewer earplugs will be required when more servo presses are installed.)

※Die maintenance intervals have been extended by 3 to 4 times,
reducing the operator workload.

Amada Servo Press 200t

Features

  • Equipped with a spring brake system
  • Variable stroke setting
  • Servo positioning precision:0.01mm
  • Various motion options available
  • Stroke length is:225mm(150t)
  • A pulse handle is equipped as standard(Minimum step:0.01mm)
  • Database function (Up to 1000data items)
  • DH=430mm(150t);message types:200
  • Easy-to-read 8.4-inch color LCD control screen

Benefits (Post-Installation Effect)

※The quality of processing rigid materials (e.g. high tensile strength steel)
is maintained by tuning the slide motion setting, which minimizes spring back and stabilizes the bending angles.

※Eliminates the need for daily die height readjustment and machine warm-up thanks to reduced die height variations.

※Low machine noise during the process may improve the noisy factory working environment. (Fewer earplugs will be required when more servo presses are installed.)

※Die maintenance intervals have been extended by 3 to 4 times,
reducing the operator workload.

Amada Servo Press 200 t

Fuji Steel Servo Press 200 t

Fuji Steel Servo Press 200t

Features

  • Achieves high torque with a compact yet powerful reduction drive motor.
  • Provides continuous operations with 100% load using high-rigidity straight frames.
  • Maintains vertical slide movement as perpendicularly as possible due
    to its enhanced length.
  • Die damage minimized thanks to a dual overload protector,
    which can react quickly by combining electronic digital and hydraulic controls. The O-shaped frame structure also minimizes die deflection.

Benefits (Post-Installation Effect)

※The quality of processing rigid materials (e.g. high tensile strength steel)
is maintained by tuning the slide motion setting, which minimizes spring back and stabilizes the bending angles.

※Eliminates the need for daily die height readjustment and machine warm-up thanks to reduced die height variations.

※Low machine noise during the process may improve the noisy factory working environment. (Fewer earplugs will be required when more servo presses are installed.)

※Die maintenance intervals have been extended by 3 to 4 times,
reducing the operator workload.

Komatsu Servo Press 200t

Features

  • Efficiently generates powerful force thanks to the link mechanism
  • Full-closed auto die height correction control for precision within ±20 μm
  • CNC control via a touch panel to facilitate motion setting
  • Frame shape to minimize die deflection.

Benefits (Post-Installation Effect)

※The quality of processing rigid materials (e.g. high tensile strength steel)
is maintained by tuning the slide motion setting, which minimizes spring back and stabilizes the bending angles.

※Eliminates the need for daily die height readjustment and machine
warm-up thanks to reduced die height variations.

※Low machine noise during the process may improve the noisy factory working environment. (Fewer earplugs will be required when more servo presses are installed.)

※Die maintenance intervals have been extended by 3 to 4 times,
reducing the operator workload.

Komatsu Servo Press 200 t

CNC Image Measuring (Mitutoyo)

CNC Image Measuring (Mitutoyo)

  • This is a powerful all-in-one image measuring system comprising
    a high-luminosity LED strobe lighting system and double-scan camera system, which can facilitate measurements of workpieces of different heights.
  • The system enables accurate measurement of detailed sections,
    which is almost impossible with touch-probe systems due to measurement errors varying depending on the operator or measurement location.
    It also allows the operator to check the measurement results of individual locations visually on the monitor.
  • No further measurement auxiliary tools are required and the operator simply has to process the measured data acquired from the measurement locations to determine the center of the workpiece or other information.
  • Other benefits of system installation include:
  • * Reduced measurement errors alongside increased efficiency,
    since the operator can always use the same measurement criteria.
  • * Non-contact measurement possible using the camera imaging method.
  • * 2D CAD data usable for design reference values and shape analysis.

Features

  • Powerful edge detection enabled by RGB color LED and PRL lighting
  • Compatible with all epi-illumination/transmission/ring LED light sources
  • High-precision, non-contact height measurement possible
  • Design value reference and shape analysis possible using shape data
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